Kaizen events are short duration improvement projects with a specific aim for improvement; typically they are week long events led by a facilitator with the implementation team being predominantly members of the area in which the kaizen event is being…
Kaizen Definition We can define kaizen very simply from its original Japanese as meaning “change for the better”, but what does this actually mean as a kaizen philosophy? Japanese Kaizen Kaizen began its life shortly after world…
Having created your current state value stream map we move onto the more difficult task of creating an Ideal state map and your future state value stream maps. Your Ideal state value stream map is the ultimate goal of your…
This is a step by step guide to creating a current state value stream map, the first step in working towards your ideal state value stream and a truly lean system. Your current state value stream map is a team…
What is VSM This article is an Overview of VSM, if you want more detailed information n please look at; Step by Step Guide to creating a value stream map Creating an ideal state VSM Value stream mapping (VSM)…
What is process mapping? Process mapping your value stream is all about detailing the specific actions that are taken throughout your entire process or a specific portion of your processes. There are a number of process mapping tools that you…
What is Jidoka? The forgotten Pillar of the Toyota Production System Jidoka is the often forgotten pillar of the Toyota Production system and lean manufacturing yet it is one of the most important principles of lean that can help…
What is Autonomation? Autonomation is automation with a human touch; but what does that really mean and where has it come from? Sakichi Toyoda invented a loom in 1896 that not only operated automatically but also stopped when any of…
What is Poka Yoke Poka Yoke or Mistake proofing is a simple technique that developed out of the Toyota Production system through Jidoka and Autonomation. It is normally a simple and often inexpensive device that prevents defects from being made…
OEE Formula Your OEE calculation is based on a composite of the six big losses of your equipment broken down into three main areas; Availability, performance and quality. It is a very simple calculation in reality; OEE = Availability%…